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Polypropylene Injection Molded Coffee Cup

Engineered for durability and daily convenience, our PP Plastic Injection Molding Coffee Cup represents the perfect fusion of advanced injection molding technology and food-grade polypropylene resin. Crafted for demanding commercial environments as well as home kitchens, this cup delivers consistent performance cup after cup. For those who prefer a complete solution, the Polypropylene Injection Molded Coffee Mug with Lid variant adds a secure, splash-resistant lid, making it ideal for on-the-go lifestyles. The injection molding process ensures uniform wall thickness, dimensional precision, and a smooth, non-porous surface that resists stains and odors, even after repeated exposure to hot coffee. The lightweight yet robust nature of polypropylene means the cup withstands drops and impacts without cracking, a critical advantage over conventional ceramic or glass alternatives. Every unit undergoes rigorous quality control, with inline inspection systems checking for flaws, ensuring that each cup meets exacting standards for clarity, strength, and rim consistency.


The Polypropylene Injection Molded Coffee Cup is designed with meticulous attention to user experience and long-term reliability. Its ergonomic shape provides a comfortable grip, while the slightly tapered base ensures stable stacking, saving valuable storage space in busy cafes or crowded kitchen cabinets. BPA-free and compliant with FDA and EU food contact regulations, the cup is microwave and dishwasher safe, retaining its shape and finish through thousands of cycles. A high-gloss interior finish makes cleaning effortless, and the material’s natural thermal properties keep coffee warm while the outer surface remains cool enough to hold comfortably. Beyond hot beverages, this cup performs equally well for iced coffee, tea, or cold drinks, with no risk of thermal shock cracking. Available in a range of translucent and opaque color options, it can be customized with pad printing, hot stamping, or in-mold labeling to showcase brand identity. The following parameters and specifications provide a comprehensive look at the cup’s design and performance.

Product Specifications

  • Material: 100% virgin polypropylene (PP), food grade
  • Manufacturing process: High-precision injection molding
  • Wall thickness: 2.5 mm ± 0.1 mm (uniform across entire body)
  • Surface finish: High gloss interior, matte exterior available
  • Temperature resistance: -20°C to 120°C (-4°F to 248°F)
  • Certifications: BPA-free, FDA 21 CFR 177.1520, EU 10/2011
  • Microwave safe: Yes (maximum 800W for 2 minutes)
  • Dishwasher safe: Yes (top rack recommended)
  • Stackable: Yes, optimized nesting angle prevents jamming
  • Customization options: Color masterbatch, logo printing, IML

Dimensional & Capacity Options

Model Capacity (ml / oz) Height (mm) Top Diameter (mm) Base Diameter (mm) Weight (g)
PP-80 80 ml / 2.7 oz 72 65 48 28
PP-200 200 ml / 6.8 oz 98 78 58 45
PP-350 350 ml / 11.8 oz 115 85 62 62
PP-500 500 ml / 16.9 oz 135 92 68 85

Mechanical & Thermal Properties

Property Test Method Value
Tensile strength at yield ASTM D638 32 MPa
Flexural modulus ASTM D790 1500 MPa
Heat deflection temperature (0.45 MPa) ASTM D648 105 °C
Izod impact strength (notched, 23°C) ASTM D256 75 J/m
Specific gravity ASTM D792 0.90 – 0.91

The combination of precise injection molding control and premium polypropylene resin delivers a coffee cup that exceeds expectations in both performance and aesthetics. Each batch is subjected to drop tests from 1.2 meters onto concrete, hot water leak tests at 95°C, and 500-hour UV aging assessments to guarantee long-term color fastness. Thread interfaces on lidded versions are machined to a tolerance within 0.05 mm, ensuring a leak-resistant fit without fumbling. The seamless, joint-free construction eliminates weak points, while the smooth rim geometry is designed for a natural drinking experience. For businesses seeking a reliable, reusable cup solution that aligns with sustainability goals, this polypropylene cup offers a durable, recyclable alternative to single-use paper or plastic cups. Stock is maintained across all sizes, with rapid prototyping available for custom mold designs to meet unique branding requirements.

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